Jasonlester

Ok my question is...

Do you do all your woodworking barefoot?


but seriously
when you cut you form for the limb why not make one cut instead of two?

jason

Kanga

Is there any other way

I hate wearing shoes

Jason.

The reason I make 2 cuts is simple, I draw up the limb shape and the gap I need then I mark where to drill the holes for the brackets, yes I can just make 1 cut but you then have to lay out the 2 pieces with the correct gap to mark where the drill holes are going to go.

If you look at the form you will see the gap on the left is greater than the gap on the right side of the form, this is for the wedges at the butt end of the limbs.

Now have I made that as clear as mud

bigcountry

Well, is it done? Movin a little slow on this one Russ.

Kanga

Mark.

My supplier has dropped the ball on me, I am still waiting for thelams, glass and other items I ordered to turn up.

Kanga

Ok class settle down take your seats get out your note pads and pencils

I wanted to use Formica as the pressure strip on the form but as stated above I have not recieved it yet so I will go ahead and finish the form using a piece of Elm.



After cleaning both surfaces I sprayed on some contact cement onto both joining surfaces then placed the Elm onto the form held it down for a couple of minutes, then put the air hose and the top section of the form into place and filled the hose with air, I will leave it this way for an hour or so till the cement is dry.



What we will do now while we are waiting for the cement to dry is prepare our riser.

I have posted these pics before but for the sake of this exercise I will do so again

I decided to make the riser out of 4 different woods and do not only vertical but horizontal laminations.

The woods I am using are Purpleheart,Yellowheart,Bubinga and Leopard wood.

I rough cut them then planed them down to a 1/4"





Using Smooth On epoxy I glued them up G clamped them together and placed in the heat box for 4 hours.

Here they are out of the box.



After cleaning the excess glue off I marked the center of the side of the block.
The to the band saw to carefully cut the block in 2 so I can add the horizontal lams.



Even tho all care was taken there was still some cut marks that had to be sanded down.



After sanding the block I placed the horizontal lams and measured the block I need it to be 2 1/2".



I had to sand back more than I thought I would so I had to add another piece of Yellowheart to the block to get the 2 1/2".

Here is the block ready to go back into the heat box for another 4 hours.



Then I marked out the riser shape from the template and cut out the shape.





I am not too worried at this stage about some of the excess glue as there is a lot of sanding and shaping to go which will take care of that.

After rough cutting the shape I sanded back to the shape lines all the time making sure the riser is square.



I will say this it has taken me 14 hours so far to get the riser to where it is now, ready for the limbs to be made and holes to be drilled

Without knowing whatgrip and risershape I wanted I turned to the old trust pine and made up a mock riser.

I would much rather screw up a piece of pine than all that pretty hardwood

After 3 attempts to get something I liked and felt good in my hand this is the shape I came up with but I think I will take some more off the riser when I get the limbs on and test shoot the bow.









What I will do is use the mock up as a visual aide when I begin to shape out "Mark's Rainbow"

I am not saying everybody should make a mock up riser but it sure does save a lot of headaches in screwing up some good hardwood[8D]

There is just one more thing we have to do to the form and that is drill a hole in the limb butt end and place a Alinment pin.

Which I will do in the next lesson

Dont forget class there will be a pop quiz at the end of this course[8D]

RLoving1

Hope you sniff some of that glue when you grade the test! I need a little grade curve myself..remember I didn't ace my hunter saftey test? Gonna be a interesting buildup and lots of info!

Kanga

Ok class take your seat and be quite in the back row

The UPS man just delivered most of what I need to finish this bow off.

I was hoping to have it all finished this week but it dont look like it is going to be.


Ok we had 1 more thing to do to the form to finish it off and that was to put in a Alignment pin.

So to start with mark the center of the Butt end of the form.



Then measure down 1 6/8" for a 68" bow and 2 6/8" for a 66" bow.



Then with a 1/4" drill bit mark off 3/8" that is going to be the depth of our holes.



Now carefully drill the 2 holes to the depth.



Thats all I am gonna do today it is just too hot and humid out in the shed I will make a start on the limbs tomorrow when I get home from work.

Here are the limb lams I am going to be using well except for the Walnut I am going to use some of the Curly Maple that Kent sent me on the back of the limbs.



The wedge is Purpleheart and the front of the limb will be Cocobolo with the Curly Maple on the back of the limbs they should look good

Kanga

[:@]I just checked the invoice they sent me the lams for a 65lb bow not the 55lb I ordered so the lams are heading back to my supplier.

At this stage I have no idea when I will get the right ones to complete the bow

RLoving1

Don't you hate when they can't get things right? Whats the difference in them? Guess it wouldn't work right for what you want to build if you put them on when you wanted a 55 to begin with.

Kanga

Rowel.

I dont draw 65lb on a compound noway am I gonna draw 65lb on a long bow

Oh well it's a minor set back the world is not gonna stop turning