cbanman, you might want to wash ( in non scent soap of course!!) and then check it out. A few years ago I was ordering a Scent Lok suit from a place that specializes in buying overstocks , store closings etc., and the lady told me about a shipment of Scentblocker Featherlite suits that they had just gotten in. It was less than half price of original price, so as you said, I ordered 2 of them, and 3 of my buddies ordered a suit. When we got them, we were really bummed out because they were also really noisy. They almost crinkled when you moved in them. We were really bummed because they were really great suits. I called Robinson's Labs to ask why they were so noisy. The lady said that they have to be washed before using to get rid of the sound. She said that it was the the top layer of the waterproofing spray that they use on it. She said the stuff soaks in , then the excess outer layer washes off. She said that anytime you buy waterproof clothes that you will normally have that. So I washed the suits, and they were as quiet as could be. You may want to try it before giving up on them. Hopefully that is your problem.