RE: What is wrong with my setup?
sorry to sound like an jackass,
but.......
If you are Shooting Dead Nut out to 40 yards why are you worried about your pins being 1/16 offline leftof your string????....if you are dead nut at 40yards your arrow flight and fletch clearance issue is obviously not that bad...unless you are a target shooter and shoot distances out to 80 yards..even then it sounds like its minimal....shoot feathers they are more forgiving to contact....i just read that yourshooting blazers and they areless forgiving than vanes.
or....if that little bit of fletch contact just really bothers you buy a drop away and you wont have to worry about your fletching coming in contact with the arrow rest.
another thing your might want to look into is if your arrows are properly spined for your DL(arrow shaft length), #age of pull, and grain of tip...... no arrow comes out of a bow(any) "strait as an arrow"