RE: Bigger ball thiner patch, or smaller ball thicker patch?
I prefer a smaller ball and a thicker or ticking patch. I find that a heavier ticking patch tends to hold up better and more consistantly.
.45 cal= .440"RB + .018" ticking patch
.50 cal= .490"RB + .018" ticking patch
.54 cal= .530"RB + .018" ticking patch.
I do have a couple of ML's with bores that are too tight for a .018" ticking patch and thus I use a standard .015" patch. Also I have a couple of ML's with a bore's that prefer a .020" patch.
Tahquamenon