Question - did you order direct from ASAT? If not, did you order it from a site that offered it at less than what they sell them for on the ASAT site ($134.95). The reason I ask is that I've heard recently that someone bought a suit from a site that had them marked below that price and they were having problems with their suit in the same way. ASAT doesn't allow price undercutting and I'm wondering if there is a knock-off out there. I bought mine over a year ago and have washed it a lot - zero problems. Wondering too if ASAT has started using a different assembler/manufacture that isnot watching QC.