I knew this would be the right place to go...
1Shot_1Kill - You were correct in that the score marks I am seeing are coming from feeding. I cycled some nice new shells and yup they were there. Appears to be hitting the mouth of the chamber. Now that I am paying attention to it, I can feel some slight resistance on the bolt as I chamber a round. I miked some spent casings against the new ones/spec, nothing appears to be deformed. Other than the shoulder radius is blown out a bit. I am assuming this wouldn't be a problem even when reloading these cases... correct? Thanks for the other advice, the original gunsmith re-checked headspace and lapped the lugs, plus more. I am still going to take it to someone else for a second opinion. Finally, I will NOT try and polish the chamber, thanks for the heads up.
Pharaoh2 - I have no visible blow back on the case or gun. I did from the 3 shells from my first box which Wby told me they were "hot". None since.
Briman - The light bulb went off when I read your post. I remember the conversation with the gunsmith (now over 3 years ago) about what weight bullets I would be shooting, so that he could set the rifling lands. At the time I responded with "180's only". My plan was/is to only work with that weight, to get it as accurate as possible. The thing that burns me is that I knew then, that Wby free bores their rifles. Like an idiot I did not think to question the consequences. Additionally, I do see very small "striations" running the length of a spent case, consistent around the whole thing. They are small but many. I believe you are correct that I am experiencing high pressure problems due to not having free bore.
*** For sanity I inspected some spent cases from my other calibers. No marks on them like I am seeing on the Wby.
I will again ask for advice on options. I am figuring I can have free bore cut -or- hand load with less powder. I have heard there are negative impacts on accuracy with free bore, but I have no direct experience with this. Currently, I am very pleased with the accuracy.
The gun was kind of a "why not"/fun project for my uncle and I. We have been life long hunting companions, so these rifles hold some sentimental value. For me the gun is only used for Elk and one particular deer hunt in PA we do every year. For the deer hunt we go in by canoe and hunt a secluded river bottom that typically affords long shots across tributaries.
Again, thanks everyone.